Our list of  projects and work being done.
She was in pretty good shape when we got her.  The interior was darn near perfect, but the exterior needs a little TLC.
  • 10/14/2000 - Replaced nearly all the exterior screws with stainless steel equivalent.  Some of the originals broke off due to being rusted through.  Removed them with pliers or drilled them out.
  • 10/14/2000 - Removed the rearview mirrors and sand and strip the rust and paint.  Primed and repainted. Again replaced all nuts, bolts and screws with stainless steel fasteners. WOW, what a difference.  One mirror is severely rusted and will need to be replaced.
  • 10/15/2000 - Got up on roof and resealed all vents and holes. Removed what was left of an old TV antenna install.
  • 10/15/2000 - Checked all the lights.  Replaced a few bulbs, three of the front marker lights will get replaced. Removed the rear taillight assembly and cleaned off silicone sealant that was used to keep the water out and had gathered a lot of dirt over the years.
  • 10/15/2000 - Replaced the windshield wipers and polished the wiper arms to a "like new" luster.  Used small zip ties to hold the washer fluid hoses down instead of the electricians tape that was previously used.
  • 10/16/2000 - Borrowed Dad's orbital buffer and applied fiberglass cleaner/polish to the outside surface, followed by a coat of Carnuba wax.  There's still some shine left in her. :)  The cab didn't need the fiberglass polish, but sure benefited from the wax job.
  • 10/20/2000 - The weather stripping around the coach door was old and crumbling. Stripped it off and replaced it
  • 10/25/2000 - Bought an Onan MicroQuiet 4KW generator. Now we just need to get it installed. Found it on Ebay from Colorado Standby for $2145. Call Larry at 719-264-0020
  • 10/25/2000 - Installed a Pioneer CD Player.  Had some problems getting it wired.  It didn't like being plugged into the DC converter when the coach is plugged into A/C. The voltage output would go up to almost 16v DC. all the lights would get bright and the battery seemed to be getting warm.  Disconnected it from the DC converter side and hooked it up directly to the battery.  This works fine, but not sure how the battery overcharge protection will work if we happen to be using the stereo.
  • 10/29/200 - Fixed the cruise control.  At some point, the previous owner must have had a transmission service done.  The bracket that holds the cruise control module was missing.  We bolted the cruise module back in with a bracket I had laying around and the cruise control works fine now.
  • 10/29/2000 - Also found the oil pressure gauge was working intermittently.  I cleaned the tab on the oil pressure sending unit with some fine grit sandpaper, as well as the connector on the wire.  Pinched the connector a bit for a tighter fit.  Working great now.
  • 10/29/2000 - Fixed the horn.  The horn was VERY sensitive.  Removed the steering wheel cover and pulled the horn guts out.  The mechanism (if you can call it that) was very simple.  Two pieces of metal separated by foam.  Well, the foam has turned to mush over the years.  Stripped the old foam off and replaced with some leftover weather stripping.  Now the horn works as good as new and no more accidental BEEPS!!!
  • 11/2/2000 - New tires all around.  The tires on it were over 20 years old.  There was some checking in the sidewall on the front tires and I don't want to chance it with the rest of them. Piece of mind is worth it.  Also ordered the stainless wheel liners for a shiny new look.
  • 11/10/2000 - Replaced Thermo-couple in water heater.  Used a Robert Shaw Part#1980-018 and it slipped right in.  Previously, the water heater would not stay lit.  I could get the main burner to light, but when it went out the pilot would only remain lit for a few minutes, until the thermocouple cooled down a bit.  Now it stays lit till I turn it off.
  • 11/10/2000 - Had the Stainless Steel Wheel Liners installed. WOW! What a difference.  They look great.
    Before

    After
  • 11/19/2000 - Installed an Onan Micro Quiet 4000
    The foil insulation to help reduce heat and noise to the interior. At the far right is a strip of aluminum that will support a shelf over the top of the generator once installed.  We will still be able to store a few flat items like the snoot boot and lug wrench even after the generator is installed.
    View of all the connections. The control panel is to the interior. It is just under the couch next to the main electric control panel.
    Used Bondo Spray-on undercoating to seal the wood around the exhaust vent.  While I was at it, I shot a few other places where the original undercoating was cracked or flaking.  This is neat stuff and made quick work of it.
    Detail of the fuel connection at the tank.  The tank had an existing pigtail of 5/16" fuel line.  The Onan uses 1/4" fuel line.  I made an adapter and did it at an angle to make the routing a bit easier as well.
    Detail of the ground wire attached to chassis and the fuel line routed through existing holes in chassis rail.  Used 1/2 plastic conduit to keep the cables and fuel line off the metal including a 4" piece through the frame rail.
    Installed!  Still have a little clean up to do.  Tying the wires down and getting a clip to hold the fuel filter in place. And we still need to put a vent in the door. We still may need to relocate the spare tire. Not sure if a bumper mount is the way to go or not. They're ugly, but a whole lot easier than wrestling the OEM tire carrier.  I can't imagine trying to do that in the rain and dark.
  • 3/28/2001 - Taillight lens replacement
    It has bugged me since day one that both the amber and red lights lit with brakes and blinkers. Rather than trying to rewire things, I decided to just replace the amber lens with another red lens.  Only problem is finding the lenses.  I finally found them online at rvdriver.com  I ordered them and had them within 2 days.  They were a direct replacement. Just take the amber lenses off and put the red ones on. I think they look better this way as well. Click HERE for a picture of the bag with part numbers and bar code.